Průmyslové kamerové systémy:
Kompletní multikamerová kontrola výrobků na dopravníku
Do stávající dopravníkové linky zákazníka jsme doplnili dvě vyhodnocovací stanice, které detekují kvalitu nástřiku barvy, povrchové deformace a měří šířku výrobku.
Pro zajištění konzistentních výsledků pro 20 barevných variant – od černé až po světle šedou jsme nasadili výkonné machine vision illumination, které minimalizuje odlesky a šum. Analýzu snímků obstarávají pokročilé neuronové sítě, díky nimž dosahujeme spolehlivosti detekce vad přes 95 %. Celý systém je navržen tak, aby při rychlosti dopravníku 2 m/s dokázal synchronizovat snímky ze všech kamer a poskytl tak bezproblémovou kontrolu dílů bez zpomalení linky.
Softwarová platforma ELVAC Vision vyhodnocuje obrazová data v milisekundových intervalech a okamžitě generuje detailní reporty o jednotlivých vadách rozdělených podle typu. Intuitivní uživatelské rozhraní umožňuje operátorům snadno nastavovat tolerance, sledovat statistiku kvality a exportovat data pro další analýzu či prediktivní údržbu.
Klíčové přednosti ELVAC Vision v tomto projektu jsou:
Detekce a klasifikace vad s spolehlivostí > 95 % díky neuronovým sítím
Komplexní vyhodnocení na základě 6 plošných a řádkových kamer
Rozměrová kontrola šířky výrobku s přesností lepší než ± 0,2 mm
Synchronizace snímání při dopravníkové rychlosti 2 m/s
Flexibilní nastavení pro různé barevné varianty a povrchové úpravy
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